M915A2 / M916A1 Truck (Detroit Diesel Series 60) Service Manual
TM 9-2320-363-34-1 — Direct Support and General Support Maintenance, Volume 1 — M915A2 line-haul tractor and M916A1 light equipment transporter · Detroit Diesel Series 60 (DDEC) power
PUBLIC DOMAIN US government work. DISTRIBUTION STATEMENT A: approved for public release; distribution is unlimited. Download the original PDF (16 MB).
Start Here
- Troubleshooting — engine, air, and electrical symptoms
- Series 60 Engine Replacement
- Cylinder Head Replacement
- Injector Replacement
- Turbocharger Replacement
- Transmission Replacement
Contents
Chapter 1 — Introduction
- Section I. GENERAL INFORMATION
- Section II. EQUIPMENT DESCRIPTION AND DATA
- Section III. PRINCIPLES OF OPERATION
Chapter 2 — Direct and General Support Maintenance Instructions
- Section I. Repair Parts, Special Tools; Test, Measurement, and
- Section II. TROUBLESHOOTING
- Troubleshooting and Testing The Air
- Section III. GENERAL MAINTENANCE INSTRUCTIONS
Chapter 3 — Power Package Maintenance
- Section I. ENGINE ASSEMBLY AND RELATED PARTS
- Engine Replacement
- Front Engine Mount Adapter Replacement
- Rear Engine Mounts Replacement
- Fan Drive Support Replacement
- Air Intake Manifold Replacement
- Exhaust Manifold Replacement
- Rocker Cover Replacement
- Breather Tube Replacement
- Cylinder Head Replacement
- Air Compressor Drive Replacement and Repair
- Turbocharger Replacement
- Injector Replacement
- Injector Solenoid Repair
- Gear Case Cover Replacement
- Vibration Damper Replacement
- Accessory Drive Replacement
- Engine Retarder Replacement and Repair
- Crankshaft Rear Oil Seal Replacement
- Crankshaft Oversize Rear Oil Seal Replacement
- Flywheel Housing Replacement
- Flex Plate Replacement and Repair
- Camshaft and Bearings Replacement
- Rocker Arm Assemblies Replacement
- Oil Pump Replacement and Repair
- Oil Relief Valve and Oil Regulator Valve Replacement
- Oil Pan Replacement
- Crankshaft Front Oil Seal Replacement
- Crankshaft Oversize Front Oil Seal Replacement
- Section II. TRANSMISSION AND TRANSFER CASE REMOVAL
- Transmission Replacement
- Transmission Output Yoke Replacement and Repair
- Internal Filter Element Replacement
- Governor Serviceandreplacement
- Modulator Valve Replacement
- Lockup Cutoff Control Valve Replacement
- Transfer Case Replacement
- Transfer Case Mounts Replacement
- Air Shift Chamber Replacement
- Transfer Case Yoke and Seal Replacement
- Lubrication Pump Replacement
Chapter 4 — Electrical System Maintenance
- Injector Wiring Harness Replacement
- Chassis Wiring Harness Replacement
- Engine Wiring Harness Replacement
- Turn Signal/Marker Light Wiring Harness Replacement
- Turn Signal (Thru-Deck) Wiring Harness Replacement
- Electronic Control Module Wiring Harness Replacement
- Engine Power Wiring Harness Replacement
- STE/ICE Wiring Harness Replacement
- Main Cab Wiring Harness Replacement
- Overhead Cab Wiring Harness Replacement
- Cab Floor Anti-Lock Brake System (ABS) Wiring Harness
- Switch Panel Wiring Harnesses Replacement
- Cab Anti-Lock Brake System (ABS) Wiring Harness
- MCS Chassis Wiring Harness Replacement
- CTIS Wiring Harness Replacement
- PTO Wiring Harness Replacement
- MCS Cab Wiring Harness Replacement
- Engine Retarder Solenoid Test and Replacement
Chapter 5 — Front Axle Maintenance
- Front Axle Replacement
- Front Axle Shaft Replacement and Repair
- Front Ball Socket Replacement
- Front Ball, Bushing, and Oil Seal Replacement
- Front Differential Carrier Replacement
- Front Yoke and Oil Seal Replacement
- Front Axle Assembly Replacement
- Front Steering Knuckle Replacement and Repair
- Tie Rod Replacement and Repair
- Front Steering Arm Replacement
- Front Cross Tube Arm Replacement
- Front Axle Caster Adjustment
Chapter 6 — Rear Axle Maintenance
- Forward-Rear Axle Differential Carrier Replacement
- Output Shaft Replacement and Repair
- Rear-Rear Axle Differential Carrier Replacement
- Rear Axle Replacement
- Rear Yoke and Oil Seal Replacement
Chapter 7 — Steering Maintenance
Chapter 8 — Frame and Towing Attachments Maintenance
- Frame Rail Extension and Reinforcement Replacement
- Front Engine Mount Support Replacement
- Front Crossmember Replacement
- Rear Crossmember Assembly Replacement
- Overslung Crossmember Replacement
- Cab Alligator Crossmember Replacement
- Midships Alligator Crossmember Replacement
- Rear Suspension Crossmember Replacement
Chapter 9 — Suspension Maintenance
- Front Spring Replacement
- Front Spring Hangers Replacement
- Rear Spring and Saddle Assembly Replacement
- Torque Rod Replacement
- Rear Spring Hanger Replacement
- Equalizing Beam Replacement
Chapter 10 — Body, Cab, Hood, and Hull Maintenance
- Seat Cover and Pad Repair
- Dashboard Replacement
- Air Ducts Replacement
- Front Cab Mounts Replacement
- Rear Cab Mounts Replacement
- Windshield Replacement
- Cab Replacement
- Rear Window Replacement
- Cab Door Replacement
Chapter 11 — Winch Maintenance
- Hydraulic Pump Replacement
- Hydraulic Winch Replacement
- Hydraulic Motor Replacement
- Counterbalance Valve Replacement and Repair
- Speed Control Valve Replacement
- Direction Control Valve Replacement
- Hydraulic Winch Frame Replacement
- Winch Hydraulic Oil Filter Adapter Replacement
- Power Take-Off (PTO) Replacement