Cab Door Replacement

TM 9-2320-363-34-1 · Chapter 10 — Body, Cab, Hood, and Hull Maintenance

This task covers: a. Removal b. Cleaning c. Inspection d. Installation

Tools and Special Equipment:                      Equipment Condition:
Tool Kit, SC 5180-90-CL-N05                       Reference                Condition Description
Materials/Parts:                                  TM 9-2320-363-20         Rear View Mirror
                                                                           Removed
Tape, Foam                P/N 4800050208
                                                  General Safety Instructions:
Personnel Required: (2)
References:                                                       WARNING
TM 9-2320-363-20                                         Due to size of door and angle
                                                         for removal or installation, use
                                                         minimum of two personnel to
                                                         remove or install door, Failure
                                                         to do so could result in injury
                                                         to personnel.
TM page 10-90
Illustration from TM 9-2320-363-34-1 (PDF page 740)
NOTE Procedure is the same for both doors,

1. REMOVE CAP NUT (1) AND SOCKET HEAD SCREW (2).

WARNING Due to size of door and angle for removal, use minimum of two personnel to remove door. Failure to do so could result in injury to personnel.

2. REMOVE EIGHT CAPSCREWS (3) AND DOOR (4).

TM page 10-91
Illustration from TM 9-2320-363-34-1 (PDF page 741)

I

3. REMOVE AND DISCARD FOAM TAPE (5).

Use general cleaning methods to clean all parts (page 2-30).

1. INSPECT DOOR SEALS AND WINDOW CHANNELS FOR DAMAGE.

2. INSPECT DOOR LOCKS, REGULATORS, AND RELEASE HANDLES FOR PROPER OPERATION. IF DAMAGED, REFER TO DOOR REPAIR (PAGE 22-28).

TM page 10-92
Illustration from TM 9-2320-363-34-1 (PDF page 742)
CAUTION Make sure all old foam tape has been removed. Failure to do so could cause water leakage and damage. **NOTE** Procedure is the same for both doors.

1. INSTALL NEW FOAM TAPE (1) AND, USING SHARP IMPLEMENT, CUT HOLES FOR CAPSCREW INSTALLATION.

TM page 10-93
Illustration from TM 9-2320-363-34-1 (PDF page 743)
WARNING

Due to size of door and angle for installation, use minimum of two personnel to install door. Failure to do so could result in injury to personnel.

2. INSTALL DOOR (2).

3. INSTALL TWO CAPSCREWS (3) HAND-TIGHT IN LOCATIONS INDICATED.

4. PERFORM DOOR ADJUSTMENT IN ACCORDANCE WITH TM 9-2320-363-20.

5. INSTALL REMAINING SIX CAPSCREWS (3).

TM page 10-94
Illustration from TM 9-2320-363-34-1 (PDF page 744)

6. INSTALL CAP NUT (4) AND SOCKET HEAD SCREW (5).

NOTE Follow-on Maintenance. Install rear view mirror (TM 9-2320-363-20).
TM page Change 1 11-1
Illustration from TM 9-2320-363-34-1 (PDF page 745)
Illustration from TM 9-2320-363-34-1 (PDF page 745)

This chapter illustrates and describes procedures for maintenance of the winch and related parts. A list of tasks contained in this chapter is shown below.

Page

Hydraulic Pump Replacement (M916A1 and M916A2) . . . . . . . . . . . . . . . . . . . . 11-2 Hydraulic Winch Replacement (M916A1 and M916A2) . . . . . . . . . . . . . . . . . 11-9 Hydraulic Motor Replacement (M916A1 and M916A2) . . . . . . . . . . . . . . . . . 11-15 Counterbalance Valve Replacement and Repair (M916A1 and M916A2) . . . . . . . 11-20 Speed Control Valve Replacement (M916A1 and M916A2) . . . . . . . . . . . . . . . . . . 11-26 Direction Control Valve Replacement (M916A1 and M916A2) ............... 11-30

Hydraulic Winch Frame Replacement (M916A1 and M916A2) . . . . . . . . . . . . . . . . 11-34

Winch Hydraulic Oil Filter Adapter Replacement (M916A1 and M916A2) . . . . . . . 11-39 Power Take-Off (PTO) Replacement (All Except M915A2) . . . . . . . . . . . . . . . . . . 11-42

TM page 11-2 Change 1