Front Crossmember Replacement

TM 9-2320-363-34-1 · Chapter 8 — Frame and Towing Attachments Maintenance

9. REMOVE FOUR NUTS (29), FOUR WASHERS (30), FRONT CROSSMEMBER REINFORCEMENT (31), FOUR CAPSCREWS (32), AND FOUR WASHERS (33) FROM FRONT CROSSMEMBER (28).

Use general cleaning methods to clean all parts (page 2-30).

Inspect all part for wear or damage.

1. INSTALL FOUR WASHERS (1), FOUR CAPSCREWS (2), FRONT CROSSMEMBER REINFORCEMENT (3), FOUR WASHERS (4), AND FOUR NUTS (5) ON FRONT CROSSMEMBER (6).

TM page 8-13

Illustration from TM 9-2320-363-34-1 (PDF page 551)

NOTE Steps 3 thru 6 are for right side of vehicle.

3. INSTALL FIVE WASHERS (7), FIVE CAPSCREWS (8), FIVE WASHERS (9), AND FIVE NUTS (10) ON FRONT CROSSMEMBER (6).

4. INSTALL TWO WASHERS (11), TWO CAPSCREWS (12), BRACKET (13), TWO WASHERS (14), AND TWO NUTS (15).

5. INSTALL TWO WASHERS (16), TWO CAPSCREWS (17), TWO WASHERS (18), AND TWO NUTS (19).

6. INSTALL SIX WASHERS (20), SIX CAPSCREWS (21), BUMPER BRACKET (22), SIX WASHERS (23), AND SIX NUTS (24).

7. REPEAT STEPS 3 THRU 6 FOR LEFT SIDE OF VEHICLE.

TM page 8-14

Illustration from TM 9-2320-363-34-1 (PDF page 552)

8. INSTALL TWO SPACERS (25), TWO HINGE PIVOTS (26), TWO WASHERS (27), TWO CAPSCREWS (28), TWO WASHERS (29), AND TWO NUTS (30).

9. MOVE WIRING HARNESS (31) INTO POSITION AND INSTALL TWO CLAMPS (32) AND TWO NUTS (33).

NOTE Follow-on Maintenance:

Install front bumper (TM 9-2320-363-20). Install radiator (TM 9-2320-363-20). Install hood (TM 9-2320-363-20).

TM page 8-15