Chassis Wiring Harness Replacement

TM 9-2320-363-34-1 · Chapter 4 — Electrical System Maintenance

This task covers: a. Removal b. Cleaning c. Inspection d. Installation

Tools and Special Equipment:                           Equipment Condition:
Shop Equipment, SC 4910-95-CL-A31                      Reference              Condition Description
Tool Kit, SC 5180-90-CL-N05
                                                       TM 9-2320-363-20       Batteries Disconnected
References:
TM 9-2320-363-20

                                                  NOTE
         Wiring harness and leads are secured in place by wire ties, cushion clamps,
         and screw terminals.
         Only remove hardware securing harness or lead to be removed.
      Disconnect AND REMOVE CHASSIS WIRING HARNESS USING ILLUSTRATION AND TABLE AS
      A GUIDE.

      Use general cleaning methods to clean all parts (page 2-30).

      Inspect all parts for wear or damage.

                                                  NOTE
         Wiring harness and leads are secured in place by wire ties, cushion clamps,
         and screw terminals.
         Make sure harness is secure and all hardware is tight.

      INSTALL AND CONNECT CHASSIS WIRING HARNESS USING ILLUSTRATION AND TABLE AS A GUIDE.

                                            NOTE
                                   Follow-on Maintenance:
       Connect batteries (TM 9-2320-363-20).

M915A2 and M916A1

TABLE                              QTY
1     34-Pin Male Connector         2
2     3-Pin Female Sealed Connector 2
3     3-Pin Male Sealed Connector   2
4     2-Pin Male Sealed Connector   3
5     1-Pin Male Sealed Connector   3
6     1-Pin Female Connector        2
7     Male Cable Connector          2
8     Female  Cable Connector       4
9     Ring Terminal                 17

M916A2

TABLE                              QTY
1     34-Pin Male Connector         2
2     3-Pin Female Sealed Connector 2
3     3-Pin Male Sealed Connector   2
4     2-Pin Male Sealed Connector   3
5     1-Pin Male Sealed Connector   3
6     5-Pin Female Connector        1
7     Male Cable Connector          2
8     Female Cable Connector        4
9     Ring Terminal                 10

M917A1 and M917A1 w/MCS

TABLE                              QTY
1     34-Pin Male Connector         2
2     3-Pin Female Sealed Connector 2
3     3-Pin Male Sealed Connector   2
4     2-Pin Male Sealed Connector   5
5     1-Pin Male Sealed Connector   4
6     5-Pin Female Connector        2
7     Male Cable Connector          2
8     Female Cable Connector        4
9     Ring Terminal                 7
10    4-Pin Male Sealed Connector   1