Forward-Rear Axle Differential Carrier Replacement

TM 9-2320-363-34-1 · Chapter 6 — Rear Axle Maintenance

5. IF DAMAGED, OIL FILTER ADAPTER (8).

Use general cleaning methods to clean all parts (page 2-30).

Inspect all parts for wear or damage.

1. IF REMOVED, INSTALL NEW OIL FILTER ADAPTER (1).

Forward-rear axle differential carrier weighs 1,160 lb (526 kg). Attach suitable floor jack prior to installation to prevent possible injury to personnel.

Make sure both mating surfaces have been completely cleaned to prevent damage to equipment.

2. INSTALL DIFFERENTIAL CARRIER (2) ON FLOOR JACK AND ROLL DIFFERENTIAL CARRIER (2) INTO POSITION UNDER VEHICLE.

Adhesives, solvents, and sealing compounds can burn easily, can give off harmful vapors, and are harmful to skin and clothing. To avoid injury or death, keep away from open fire and use in well-ventilated area. If adhesive, solvent, or sealing compound gets on skin or clothing, wash immediately with soap and water.

If axle assembly has been removed from vehicle, perform steps 3 thru 5 only.

3. APPLY 1/8-IN. BEAD OF SEALING COMPOUND AROUND MATING SURFACE OF AXLE (3).

4. ATTACH SUITABLE HOIST AND INSTALL DIFFERENTIAL CARRIER (2), TWO WASHERS (4), AND TWO NUTS (5). DO NOT TIGHTEN NUTS,

5. INSTALL 10 WASHERS (6) AND 10 CAPSCREWS (7). TIGHTEN 10 CAPSCREWS (7) AND 2 NUTS (5) TO 150-230 LB-FT (203-312 N.m).

6. CONNECT AIR LINE (8).

FORWARD-REAR AXLE DIFFERENTIAL CARRIER REPLACEMENT (CONT)

Install output shaft (page 6-7). Install axle oil filter (TM 9-2320-363-20). Connect drivelines (TM 9-2320-363-20). Install grate (M916A1 and M916A2) (TM 9-2320-363-20). Install axle shafts (TM 9-2320-363-20). Fill axle with oil (TM 9-2320-363-20).