MANDATORY REPLACEMENT PARTS

TM 9-2815-225-34&P · Work Package 0062 00

INTRODUCTION

This work package lists mandatory replacement parts you will need to repair the Cummins NTC-400 diesel engine. This work package includes a list of all mandatory parts referenced in the task initial setups and procedures. These items must be replaced during maintenance whether or not they have failed.

EXPLANATION OF COLUMNS

Column (1) – Item Number. Number assigned to each entry in the listing is is referenced to the task initial setups “Material/Parts” heading. Column (2) – Nomenclature. Name or identification of the part. Column (3) – Part Number/CAGEC. The manufactures part number. Column (4) – National Stock Number. The national stock number of the part. Column (5) – Repair Parts WP. Reference to figure and item number in Repair Parts WP 0058 00

TM page 0062 00-2
                Table 1. WP 0013 00 Cylinder Block Mandatory Replacement Parts.
 (1)                                                          (4)                      (5)
                    (2)                      (3)
ITEM                                                    NATIONAL STOCK            REPAIR PARTS
                NOMENCLATURE            PART NUMBER
NO.                                                         NUMBER                WP 0058 00
 1.    Gasket                         215090          5330-00-064-4399     Fig. 2, item 3
 2.    Black O-ring                   3008998         5330-01-049-0466     Fig. 2, item 4
 3.    Red O-ring                     149105PC183049 5331-00-058-1767      Fig. 2, item 5
 4.    Expansion plug                 3008469         4730-01-214-7081     Fig. 2, item 8
 5.    Expansion plug                 3013786         4730-01-161-5115     Fig. 2, item 16
 6.    Cap                            3011952         5340-01-145-9362     Fig. 2, item 17
 7.    Expansion plug                 1459-259        4730-00-221-2139     Fig. 2, item 19
 8.    Shim                           3019955         5365-01-147-9802     Fig. 2, item 39

                Table 2. WP 0014 00 Cylinder Head Mandatory Replacement Parts.

 (1)                                                          (4)                      (5)
                    (2)                      (3)
ITEM                                                    NATIONAL STOCK            REPAIR PARTS
                NOMENCLATURE            PART NUMBER
NO.                                                         NUMBER                WP 0058 00

 1.    Upper valve spring retainer    170296          5340-00-933-3009     Fig. 3, item 3
 2.    Valve spring                   211999          5360-00-009-9270     Fig. 3, item 4
 3.    Lower valve spring retainer    172034          5340-00-632-6239     Fig. 3, item 5
 4.    Injector O-ring                3007759         5331-01-072-4436     Fig. 3, item 6
 5.    Expansion plug 6               213395          5340-01-087-0681     Fig. 3, item 9
 6.    Valve seat insert              3017759         2815-00-085-7434     Fig. 3, item 10
 7.    Intake valve                   3803512         2815-01-354-2702     Fig. 3, item 11
 8.    Exhaust valve                  3803524         2815-00-962-5623     Fig. 3, item 12
 9.    Expansion plug 1               213394          5340-01-087-0682     Fig. 3, item 13
 10.   Expansion plug 2               216524          5340-01-086-6193     Fig. 3, item 14
 11.   Valve stem guide               3006456         2815-01-085-2618     Fig. 3, item 15
 12.   Lockut                         203131          5310-00-426-3990     Fig. 3, item 18
 13.   O-ring                         131026          5331-00-143-8485     Fig. 3, item 22
TM page 0062 00-3
      Table 3. WP 0018 00 Pistons, Connecting Rods, and Bearings Mandatory Replacement Parts.
 (1)                                                            (4)                    (5)
                        (2)                    (3)
ITEM                                                      NATIONAL STOCK          REPAIR PARTS
                    NOMENCLATURE          PART NUMBER
NO.                                                           NUMBER              WP 0058 00

 1.       Bushing                       187420          5365-00-132-0273     Fig. 6, item 9
 2.       Connecting rod bearing        214951          3120-01-155-4442     Fig. 6, item 12
 3.       First compression ring        3012331         2815-00-994-4427     Fig. 6, item 1
 4.       Second compression ring       301233200       2815-01-241-6580     Fig. 6, item 2
 5.       Intermediate compression ring 214730          2815-01-241-6581     Fig. 6, item 3
 6.       Oil control ring              3064398         2815-00-994-4429     Fig. 6, item 4

Table 4. WP 0019 00 Camshaft, Camshaft Followers, and Pushrods Mandatory Replacement Parts.
 (1)                                                            (4)                    (5)
                       (2)                     (3)
ITEM                                                      NATIONAL STOCK          REPAIR PARTS
                   NOMENCLATURE           PART NUMBER
NO.                                                           NUMBER              WP 0058 00

 1.       Thrust bearing                215233          3120-01-079-8194     Fig. 7, item 3
 2.       Expansion plug                175831          5340-00-485-0945     Fig. 7, item 12

  Table 5. WP 0020 00 Rocker Levers and Rocker Lever Housing Mandatory Replacement Parts.
 (1)                                                            (4)                    (5)
                        (2)                    (3)
ITEM                                                      NATIONAL STOCK          REPAIR PARTS
                    NOMENCLATURE          PART NUMBER
NO.                                                           NUMBER              WP 0058 00

 1.       O-ring                        7374401         5331-00-984-3756     Fig. 8, item 28
 2.       Bushing                       140330          3120-00-589-3537     Fig. 8, item 15
 3.       Ball socket seat              194037          5340-00-404-2940     Fig. 8, item 10
TM page 0062 00-4
                 Table 6. WP 0021 00 Oil Cooler Mandatory Replacement Parts.
 (1)                                                         (4)                    (5)
                    (2)                     (3)
ITEM                                                   NATIONAL STOCK          REPAIR PARTS
                NOMENCLATURE           PART NUMBER
NO.                                                        NUMBER              WP 0058 00

 1.    Lockwasher                    S-604           5310-00-261-7340     Fig. 10, item 3
 2.    O-ring                        3045979         5331-01-145-6085     Fig. 10, item 5
 3.    Gasket                        3047464         5330-01-145-6911     Fig. 10, item 9
 4.    Gasket                        3047465         5330-01-145-6910     Fig. 10, item 10
 5.    Spring                        3030803         5360-01-145-3974     Fig. 10, item 15
 6.    Spring                        3039296         5360-01-145-3975     Fig. 10, item 17
 7.    Gasket                        3069014         5330-01-145-6909     Fig. 10, item 22
 8.    O-ring                        3018695         5331-01-154-4316     Fig. 10, item 23
 9.    Oil cooler core               3412285         2930-01-146-1081     Fig. 10, item 28
 10.   Vent Valve                    107947          4820-00-276-9041     Fig. 11, item 12
 11.   Lockwasher                    3010596         5305-01-088-6019     Fig. 11, item 15
 12.   Gasket                        3010030         5330-01-046-3144     Fig. 11, item 16
 13.   Spring                        68274           5360-00-664-5343     Fig. 11, item 23
 14.   Gasket                        218245          5330-01-046-1991     Fig. 11, item 26
 15.   Retaining ring                3006745         5325-01-139-6738     Fig. 11, item 28
 16.   O-ring                        3007713         5330-01-086-6197     Fig. 11, item 29
 17.   Element                       3021581         2930-01-065-7113     Fig. 11, item 30
 18.   Spring                        202128          5360-01-200-0323     Fig. 11, item 32
 19.   Lockwasher                    S-627           5310-00-820-6653     Fig. 11, item 45
 20.   Gasket                        3308958         5330-01-164-0944     Fig. 11, item 48
 21.   O-ring                        173368          5330-00-132-0248     Fig. 11, item 49
TM page 0062 00-5
                   Table 7. WP 0023 00 Oil Pump Mandatory Replacement Parts
 (1)                                                           (4)                      (5)
                    (2)                      (3)
ITEM                                                     NATIONAL STOCK            REPAIR PARTS
                NOMENCLATURE            PART NUMBER
NO.                                                          NUMBER                WP 0058 00
                                                                            Figure 13, item 2
 1.    Gasket                          203145          5330-01-066-3910
                                                                            (Big Cam I)
                                                                            Figure 13, item 2
 2.    Gasket                          3014778         5330-01-147-1274
                                                                            (Big Cam III)
 3.    Bushing                         69521           3120-00-627-6697     Figure 13, item 4
 4.    Bushing                         68365           3120-00-566-0480     Figure 13, item 7
                                                                            Figure 13, item 12
 5.    O-ring                          145504          5330-01-051-4243
                                                                            (Big Cam III)
                                                                            Figure 13, item 13
 6.    Pressure regulator spring       211939          5360-01-038-4659
                                                                            (Big Cam I)
                                                                            Figure 13, item 13
 7.    Pressure regulator spring       3010146         5360-01-145-7554
                                                                            (Big Cam III)
                                                                            Figure 13, item 15
 8.    Bypass Valve Spring             3014756         5360-01-148-0303
                                                                            (Big Cam III)
 9.    Bushing                         69521           3120-00-627-6697     Figure 13, item 26
                                                                            Figure 13, item 27
 10.   Lockwasher                      MS35338-47      5310-00-209-0965
                                                                            (Big Cam III)
                                                                            Figure 13, item 45
 11.   Lockplate                       109319          2815-00-406-8936
                                                                            (Big Cam I)

                Table 8. WP 0024 00 Air Aftercooler Mandatory Replacement Parts.
 (1)                                                           (4)                      (5)
                    (2)                      (3)
ITEM                                                     NATIONAL STOCK            REPAIR PARTS
                NOMENCLATURE            PART NUMBER
NO.                                                          NUMBER                WP 0058 00

 1.    Gasket                          215044          5330-01-066-5351     Fig. 14, item 3
 2.    Gasket                          3032348         5330-01-147-4072     Fig. 14, item 8
 3.    Gasket                          3077201         N/A                  Fig. 14, item 6
 4.    O-ring                          195952          5330-01-066-3904     Fig. 14, item 7

             Table 9. WP 0025 00 Exhaust Manifold Mandatory Replacement Parts.
 (1)                                                           (4)                      (5)
                    (2)                      (3)
ITEM                                                     NATIONAL STOCK            REPAIR PARTS
                NOMENCLATURE            PART NUMBER
NO.                                                          NUMBER                WP 0058 00

 1.    Spacer insert                   3027653         N/A                  Fig. 15, item 14
TM page 0062 00-6
                 Table 10. WP 0026 00 Turbocharger Mandatory Replacement Parts.
 (1)                                                           (4)                     (5)
                     (2)                     (3)
ITEM                                                     NATIONAL STOCK           REPAIR PARTS
                 NOMENCLATURE           PART NUMBER
NO.                                                          NUMBER               WP 0058 00

 1.    Sleeve                          216802          5330-01-085-3580    Fig. 27, item 1
 2.    Ring seal                       156444          5330-00-237-6266    Fig. 27, item 2
 3.    Locknut                         S-222-A         N/A                 Fig. 27, item 4
 4.    Impeller locknut                F1801-040       5310-00-680-6874    Fig. 27, item 5
 5.    Screw                           194010          5305-00-411-9340    Fig. 27, item 9
 6.    Diffuser plate                  217736          2990-01-085-1622    Fig. 27, item 10
 7.    O-ring                          202456          5330-00-484-9937    Fig. 27, item 11
 8.    Bearing insert pad              170510          5330-00-632-6182    Fig. 27, item 12
 9.    Bearing                         156420          3120-00-682-7706    Fig. 27, item 13
 10.   Insulated packing               202377          5330-00-406-7789    Fig. 27, item 15
 11.   Ring seal                       3034736         5330-01-145-5374    Fig. 27, item 17

           Table 11. WP 0027 00 Turbocharger HT-3B Mandatory Replacement Parts.
 (1)                                                           (4)                     (5)
                     (2)                     (3)
ITEM                                                     NATIONAL STOCK           REPAIR PARTS
                 NOMENCLATURE           PART NUMBER
NO.                                                          NUMBER               WP 0058 00
 1.    Retaining ring                  3709510         N/A                 Fig. 28, item 1
 2.    Seal ring                       3521441         N/A                 Fig. 28, item 5
 3.    Seal ring                       3521442         5330-01-303-1600    Fig. 28, item 6
 4.    Sleeve bearing                  3722366         N/A                 Fig. 28, item 9
 5.    Thrust collar                   3521440         N/A                 Fig. 28, item 10
 6.    Locknut                         3519471         5310-01-303-8583    Fig. 28, item 13
 7.    Lockwasher                      3521119         5310-01-497-2856    Fig. 28, item 14
 8.    Retaining ring                  3723863         N/A                 Fig. 28, item 17
 9.    Oil seal plate                  3759618         5330-01-497-4872    Fig. 28, item 18
 10.   Deflector                       3521439         2815-01-497-6029    Fig. 28, item 19
 11.   O-ring                          3751948         N/A                 Fig. 28, item 20
 12.   Oil baffle                      3519401         2520-01-497-7027    Fig. 28, item 21
 13.   Thrust bearing                  3519290         N/A                 Fig. 28, item 22
 14.   Retaining ring                  3718373         5325-01-449-3299    Fig. 28, item 25
 15.   Sleeve bushing                  3757753         N/A                 Fig. 28, item 28
TM page 0062 00-7
             Table 12. WP 0028 00 Front Gear Cover Mandatory Replacement Parts.
 (1)                                                           (4)                   (5)
                      (2)                     (3)
ITEM                                                     NATIONAL STOCK         REPAIR PARTS
                  NOMENCLATURE           PART NUMBER
NO.                                                          NUMBER             WP 0058 00

 1.    Oil seal                        211255          5330-00-135-6382    Fig. 16, item 6
 2.    Crankshaft oil seal             3020183         5330-01-240-1619    Fig. 4, item 11
 3.    O-ring                          215705          5331-01-145-0716    Fig. 16, item 5
 4.    Sleeve bushing                  132770          3120-00-877-2213    Fig. 16, item 2

 Table 13. WP 0029 00 Accessory Drive and Accessory Drive Pulley Mandatory Replacement Parts.
 (1)                                                           (4)                   (5)
                      (2)                     (3)
ITEM                                                     NATIONAL STOCK         REPAIR PARTS
                  NOMENCLATURE           PART NUMBER
NO.                                                          NUMBER             WP 0058 00

 1.    Sleeve                          190397          2930-00-401-9531    Fig. 17, item 18
 2.    Thrust bearing                  3026557         3120-01-144-7368    Fig. 17, item 28
 3.    Thrust bearing                  3026556         3120-01-147-5275    Fig. 17, item 21
 4.    Bushing                         116391          3120-00-792-9834    Fig. 17, item 32

                Table 14. WP 0030 00 Engine Retarder Mandatory Replacement Parts.
 (1)                                                           (4)                   (5)
                      (2)                     (3)
ITEM                                                     NATIONAL STOCK         REPAIR PARTS
                  NOMENCLATURE           PART NUMBER
NO.                                                          NUMBER             WP 0058 00

 1.    Spring                          001519          5360-01-089-9103    Fig. 18, item 21
 2.    Spring                          007500          5360-01-145-7555    Fig. 18, item 22
 3.    Seal ring                       001083          5330-01-086-6196    Fig. 18, item 7
 4.    Seal ring                       001082          5331-01-085-3105    Fig. 18, item 6
 5.    Seal ring                       20229           5331-01-086-1013    Fig. 18, item 5
 6.    Spring                          007447          5360-01-145-7607    Fig. 18, item 11
 7.    Spring                          001022          5360-01-084-9066    Fig. 18, item 17
 8.    Locknut                         001026          5310-01-157-3762    Fig. 18, item 8
TM page 0062 00-8
                Table 15. WP 0031 00 Air Compressor Mandatory Replacement Parts.
 (1)                                                           (4)                     (5)
                     (2)                     (3)
ITEM                                                     NATIONAL STOCK           REPAIR PARTS
                 NOMENCLATURE           PART NUMBER
NO.                                                          NUMBER               WP 0058 00

 1.    O-ring                          128086          5331-00-441-0145    Fig. 20, item 50
 2.    O-ring                          127936          5331-00-941-3762    Fig. 20, item 49
 3.    Spring                          3023101         5360-01-086-3480    Fig. 20, item 47
 4.    Spring                          190334          5360-00-129-9415    Fig. 20, item 44
 5.    Lockwasher                      MS35338-45      5310-00-407-9566    Fig. 20, item 10
 6.    Gasket                          3047159         5330-00-131-7072    Fig. 20, item 13
 7.    Gasket                          154018          5330-00-852-7347    Fig. 20, item 15
 8.    O-ring                          211315          5330-01-060-9061    Fig. 20, item 43
 9.    O-ring                          128085          5331-00-905-2679    Fig. 20, item 41
 10.   Spring                          128080          5360-00-895-3216    Fig. 20, item 39
 11.   Thrust bearing                  211662          3120-01-129-7659    Fig. 20, item 36
 12.   Lockwasher                      MS35338-47      5310-00-2090-965    Fig. 20, item 33
 13.   Gasket                          176027          5330-00-129-9389    Fig. 20, item 32
 14.   Retaining ring                  119859          5325-00-922-9101    Fig. 20, item 21
 15.   Piston ring                     180810          2815-01-079-3290    Fig. 20, item 19
 16.   Piston ring                     1875350         N/A                 Fig. 20, item 18
 17.   Piston ring                     650330          4310-01-079-5245    Fig. 20, item 17
 18.   Bushing                         3018153         3120-01-146-7196    Fig. 20, item 24
 19.   Bearing                         147610          3120-01-016-4883    Fig. 20, item 26
 20.   Cap                             191037          4310-01-084-7148    Fig. 20, item 48

                 Table 16. WP 0032 00 Fuel Injector Mandatory Replacement Parts
 (1)                                                           (4)                     (5)
                     (2)                     (3)
ITEM                                                     NATIONAL STOCK           REPAIR PARTS
                 NOMENCLATURE           PART NUMBER
NO.                                                          NUMBER               WP 0058 00

 1.    Spring                          166009          5360-00-132-0245    Fig. 21, item 9
 2.    Gasket                          193736          5330-00-132-0276    Fig. 21, item 11
 3.    Filter screen                   3008706         4730-01-077-2016    Fig. 21, item 17
 4.    Gasket                          173086          5330-00-132-0247    Fig. 21, item 18
TM page 0062 00-9
                Table 17. WP 0034 00 Solenoid Valve Mandatory Replacement Parts.
 (1)                                                           (4)                      (5)
                     (2)                     (3)
ITEM                                                     NATIONAL STOCK            REPAIR PARTS
                 NOMENCLATURE           PART NUMBER
NO.                                                          NUMBER                WP 0058 00

 1.    Retangular ring seal            129888          5331-00-081-9299    Fig. 29, item 9
 2.    O-ring                          190876          5331-00-132-0274    Fig. 29, item 11
 3.    Shutoff valve spring            129768          5310-00-082-1888    Fig. 29, item 10
 4.    Valve disc                      3030970         4820-01-146-1048    Fig. 29, item 12

          Table 18. WP 0035 00 Fuel Damper and Head Mandatory Replacement Parts.
 (1)                                                           (4)                      (5)
                     (2)                     (3)
ITEM                                                     NATIONAL STOCK            REPAIR PARTS
                 NOMENCLATURE           PART NUMBER
NO.                                                          NUMBER                WP 0058 00

 1.    Retangular ring seal            139988          5331-00-809-3276    Fig. 31, item 6
 2.    Retangular ring seal            100099          5331-00-809-2667    Fig. 31, item 8
 3.    Fuel pump damper diaphragm 202897               5340-00-951-3536    Fig. 31, item 7
 4.    Nylon washer                    160514          5365-00-965-0870    Fig. 31, item 9

                Table 19. WP 0036 00 Fuel Gear Pump Mandatory Replacement Parts.
 (1)                                                           (4)                      (5)
                     (2)                     (3)
ITEM                                                     NATIONAL STOCK            REPAIR PARTS
                 NOMENCLATURE           PART NUMBER
NO.                                                          NUMBER                WP 0058 00

 1.    Lockwasher                      181466          5310-00-484-1718    Fig. 25, item 8
 2.    Gasket                          3069017         5330-01-136-8569    Fig. 25, item 13
 3.    Pressure Valve                  3050624         4820-01-242-2579    Fig. 25, item 10
 4.    Bearing sleeve                  3033724         3120-01-215-9157    Fig. 25, item 17
 5.    Dowel ring                      3033719         3120-01-185-8586    Fig. 25, item 19

       Table 20. WP 0037 00 Fuel Pump Governor Spring Mandatory Replacement Parts.
 (1)                                                           (4)                      (5)
                     (2)                     (3)
ITEM                                                     NATIONAL STOCK            REPAIR PARTS
                 NOMENCLATURE           PART NUMBER
NO.                                                          NUMBER                WP 0058 00

 1.    Idling spring                   3018767         5360-01-147-4846    Fig. 30, item 50
 2.    Compression spring              143251          5360-00-461-5738    Fig. 30, item 47
TM page 0062 00-10
       Table 21. WP 0038 00 Fuel Pump Front Cover and Governor Mandatory Replacement Parts.
 (1)                                                            (4)                   (5)
                        (2)                   (3)
ITEM                                                      NATIONAL STOCK         REPAIR PARTS
                    NOMENCLATURE         PART NUMBER
NO.                                                           NUMBER             WP 0058 00

 1.       Spring                        143848          5360-01-095-3661    Fig. 30, item 34
 2.       Retaining ring                212604          5325-01-081-0662    Fig. 30, item 16
 3.       Bearing                       S-16052         3110-00-516-5289    Fig. 30, item 17
 4.       Shaft seal                    3045173         N/A                 Fig. 30, item 21
 5.       Seal                          212603          5330-01-072-8828    Fig. 30, item 10
 6.       Bushing                       212609          3120-01-087-2539    Fig. 30, item 12
 7.       Governor bushing              163944          3120-00-904-9595    Fig. 30, item 18

            Table 22. WP 0039 00 Fuel Pump Main Housing Mandatory Replacement Parts.
 (1)                                                            (4)                   (5)
                        (2)                   (3)
ITEM                                                      NATIONAL STOCK         REPAIR PARTS
                    NOMENCLATURE         PART NUMBER
NO.                                                           NUMBER             WP 0058 00

 1.       Retaining ring                MS16632-1050 5325-00-256-2846       Fig. 24, item 24
 2.       O-ring                        100478          5331-00-081-9289    Fig. 24, item 55
 3.       Throttle shaft ball           213769          3110-01-079-8190    Fig. 24, item 57
 4.       O-ring                        213768          5331-01-072-8983    Fig. 24, item 52
 5.       O-ring                        68061-A         5331-00-970-3461    Fig. 24, item 14
 6.       Cap seal ring                 154088          5330-00-961-9470    Fig. 24, item 32
 7.       Retaining ring                MS16629-1100 5325-00-558-9412       Fig. 24, item 18
 8.       O-ring                        193734          5330-00-403-9896    Fig. 24, item 21
 9.       O-ring                        145504          5330-01-051-4243    Fig. 24, item 20
 10.      O-ring                        145505          N/A                 Fig. 24, item 19
 11.      O-ring                        100478          5331-00-081-9289    Fig. 24, item 55
 12.      Gasket washer                 3023870         5330-01-142-2784    Fig. 24, item 8
 13.      Bellows                       3013811         4820-01-079-3320    Fig. 24, item 10
TM page 0062 00-11
              Table 23. WP 0040 00 Fuel Pump Assembly Mandatory Replacement Parts.
 (1)                                                           (4)                   (5)
                     (2)                     (3)
ITEM                                                     NATIONAL STOCK         REPAIR PARTS
                 NOMENCLATURE           PART NUMBER
NO.                                                          NUMBER             WP 0058 00

 1.    Gasket                          110855          5330-00-567-3463   Fig. 25, item 2
 2.    Lockwasher                      181466          5310-00-484-1718   Fig. 29, item 2
 3.    Lockwasher                      181466          5310-00-484-1718   Fig. 31, item 3
 4.    Lockwasher                      181466          5310-00-484-1718   Fig. 25, item 8
 5.    Rectangular ring seal           691-10014       5330-00-252-8888   Fig. 31, item 16
 6.    Rectangular ring seal           154087          5330-00-951-3538   Fig. 29, item 15
 7.    Lockwasher                      181466          5310-00-484-1718   Fig. 24, item 26
 8.    Gasket                          100764          5330-00-506-4866   Fig. 30, item 31
 9.    Adjusting screw seal            3003156         5330-01-072-8830   Fig. 30, item 39
 10.   Gasket                          70705           5330-00-562-1176   Fig. 30, item 42
 11.   Plastic bushing seal            Not listed      Not listed         Not listed

                 Table 24. WP 0041 00 Water Pump Mandatory Replacement Parts.
 (1)                                                           (4)                   (5)
                     (2)                     (3)
ITEM                                                     NATIONAL STOCK         REPAIR PARTS
                 NOMENCLATURE           PART NUMBER
NO.                                                          NUMBER             WP 0058 00
 1.    Seat and seal                   3071085         5330-00-005-0407   Fig. 36, item 3
 2.    Seal                            3038997         5330-01-240-1630   Fig. 36, item 6
 3.    Bearing                         3305L1A         3110-00-144-8828   Fig. 36, item 8
 4.    Retaining ring                  112302          5325-00-420-9696   Fig. 36, item 9
 5.    Retaining ring                  S16255          2815-00-815-0355   Fig. 36, item 11
 6.    Seal                            3038998         5330-01-080-2992   Fig. 36, item 12
 7.    Sleeve                          203097          3120-01-083-6411   Fig. 36, item 14
 8.    Seal                            3038998         5330-01-080-2992   Fig. 36, item 20
 9.    Retaining ring                  S-16255         2815-00-815-0355   Fig. 36, item 21
 10.   O-ring                          145506          5331-01-086-3991   Fig. 36, item 23
 11.   Bearing                         3305L1A         3110-00-144-8828   Fig. 36, item 24
TM page 0062 00-12
  Table 25. WP 0042 00 Cylinder Block Components Installation Mandatory Replacement Parts.
 (1)                                                          (4)                    (5)
                     (2)                    (3)
ITEM                                                    NATIONAL STOCK          REPAIR PARTS
                 NOMENCLATURE          PART NUMBER
NO.                                                         NUMBER              WP 0058 00
 1.    Gasket                         3067616         5330-00-361-2955     Fig. 4, item 1
                                      3012331
 2.    Compression ring                                 2815-00-994-4427   Fig. 6, item 1
                                      (Part of 3801056)
 3.    Gasket                         3099083         5330-01-147-0748     Fig. 12, item 1
 4.    Lockwasher                     116122          5310-00-011-6122     Fig. 20, item 1
                                      301233200
 5.    Compression ring                                 2815-01-241-6580   Fig. 6, item 2
                                      (Part of 3801056)
                                      214730
 6.    Piston ring                                     2815-01-241-6581    Fig. 6, item 3
                                      (Part of 3801056
 7.    Rear main seal                 M39807          5330-00-005-0858     Fig. 4, item 4
 8.    Thrust Bearing (standard)      3019218         3120-01-214-7779     Fig. 4, item 8
                                      3064398
 9.    Piston ring                                      2815-00-994-4429   Fig. 6, item 4
                                      (Part of 3801056)
 10.   Gasket                         320-1850        5330-01-181-0631     Fig. 20, item 5
                                                                           Fig. 4, item 5
 11.   Seal                           137075          5331-00-420-9624
                                                                           (Big Cam III)
 12.   O-ring                         215705          5331-01-145-0716     Fig. 16, item 5
       Fourteen bearing halves–
 13.                                  3801260         3120-01-132-9339     Fig. 4, item 6
       Main bearing set (standard)
       Cam follower housing gasket
 14.                                  3074401         5330-01-145-3983     Fig. 7, item 8
       (standard)
 15.   Lockwasher                     S604            5310-00-261-7340     Fig. 7, item 9
 16.   Gasket                         3021704         5330-01-145-6914     Fig. 16, item 11
 17.   Gasket                         3201386         5330-01-181-0630     Fig. 19, item 11
       Connecting rod bearing halves
 18.                                 3725CP           3120-01-087-3004     Fig. 6, item 12
       – Bearing set (standard)
 19.   Locknut                        3012526         5310-01-126-1045     Fig. 17, item 13
 20.   Keyway seal                    3008947         5330-01-129-6541     Fig. 17, item 16
 21.   Gasket                         3069101         5330-00-026-2931     Fig. 17, item 19
 22.   Lockplates                     140218          5310-00-082-1882     Fig. 2, item 21
 23.   Lockwasher                     MS35338-47      5310-00-209-0965     Fig. 16, item 21
 24.   Lockwasher                     3011715         5305-01-072-8816     Fig. 16, item 22
 25.   O-ring                         172648          5330-00-404-2920     Fig. 5, item 27
                                                                           Fig. 13, item 27
 26.   Lockwasher                     MS35338-47      5310-00-209-0965
                                                                           (Big Cam I)
TM page 0062 00-13
Table 25. WP 0042 00 Cylinder Block Components Installation Mandatory Replacement Parts (Contd).
  (1)                                                            (4)                    (5)
                       (2)                     (3)
 ITEM                                                      NATIONAL STOCK          REPAIR PARTS
                   NOMENCLATURE           PART NUMBER
 NO.                                                           NUMBER              WP 0058 00
                                                                              Fig. 13, item 27
  27.     Lockwasher                    S-604            5310-00-261-7340
                                                                              (Big Cam III)
  28.     Lockwasher                    MS35338-46       5310-00-637-9541     Fig. 13, item 32
  29.     Gasket                        3029846          5330-01-145-6913     Fig. 13, item 34
  30.     Lockwasher                    MS35338-45       5310-00-407-9566     Fig. 12, item 40
  31.     O-ring                        3029847          5331-01-145-0715     Fig. 13, item 47
  32.     Gasket                        3031434          5330-01-147-4071     Fig. 13, item 49

                       Table 26. WP 0043 00 Cylinder Head and Cylinder Head
                       Components Installation Mandatory Replacement Parts.
  (1)                                                            (4)                    (5)
                       (2)                     (3)
 ITEM                                                      NATIONAL STOCK          REPAIR PARTS
                   NOMENCLATURE           PART NUMBER
 NO.                                                           NUMBER              WP 0058 00

  1.      O-ring                        131026           5331-00-143-8485     Fig. 3, item 22
  2.      Cylinder head gasket          3349819          5330-01-080-5021     Fig. 3, item 23
  3.      Gasket                        3017750          5330-00-861-8592     Fig. 8, item 32
  4.      Gasket                        3054841          5330-01-285-4827     Fig. 9, item 6
  5.      Gasket                        13294            5330-01-086-3996     Fig. 18, item 24
  6.      O-ring                        193736           5330-00-132-0276     Fig. 21, item 11

        Table 27. WP 0044 00 Fuel Pump Testing and Calibration Mandatory Replacement Parts.
  (1)                                                            (4)                    (5)
                       (2)                     (3)
 ITEM                                                      NATIONAL STOCK          REPAIR PARTS
                   NOMENCLATURE           PART NUMBER
 NO.                                                           NUMBER              WP 0058 00

  1.      Snapring                      MS16625-1100 5325-00-807-2636         Fig. 30, item 43
  2.      Gasket                        70705            5330-00-562-1176     Fig. 30, item 42
  3.      Throttle shaft cover plate    3000446          4320-01-098-5115     Fig. 24, item 56
TM page 0062 00-14
       Table 28. WP 0045 00 Engine Accessories Installation Mandatory Replacement Parts.
 (1)                                                            (4)                   (5)
                     (2)                      (3)
ITEM                                                      NATIONAL STOCK         REPAIR PARTS
                 NOMENCLATURE            PART NUMBER
NO.                                                           NUMBER             WP 0058 00

 1.     Gasket                          3008591         5330-01-086-3523    Fig. 14, item 33
                                                                            Fig. 14, item 25
 2.     Lockwasher                      S-604           5310-00-261-7340
                                                                            (Big Cam I)
 3.     Gasket                          3035053         5330-01-160-7460    Fig. 23, item 8
                                                                            Fig. 14, item 13
 4.     Lockwasher                      MS122032        5310-00-159-6209
                                                                            (Big Cam III)
                                                                            Fig. 23, item 2
 5.     Lockwasher                      116122          5310-00-011-6122
                                                                            (Big Cam I)
                                                                            Fig. 24, item 3
 6.     Lockwasher                      S631            5310-00-562-6560
                                                                            (Big Cam III)
                                                                            Fig. 23, item 25
 7.     Lockwasher                      MS35338-46      5310-00-637-9541
                                                                            (Big Cam I)

       Table 29. WP 0048 00 Big Cam III Engine Installation Mandatory Replacement Parts.
 (1)                                                            (4)                   (5)
                     (2)                      (3)
ITEM                                                      NATIONAL STOCK         REPAIR PARTS
                 NOMENCLATURE            PART NUMBER
NO.                                                           NUMBER             WP 0058 00
        Starter positive terminal                                           Fig. 33, item 2
 1.                                     MS35338-47      5310-00-209-0965
        lockwasher                                                          TM 9-2320-283-24P
                                        M45913/                             Fig. 32, item 5
 2.     Air cleaner housing locknut                     5310-00-088-1251
                                        1-4CG5C                             TM 9-2320-302-24P
                                        M45913/                             Fig. 205, item 7
 3.     Hood hinge locknut                              5310-00-088-1251
                                        1-4CG5C                             TM 9-2320-302-24P
        Air cleaner housing bracket                                         Fig. 32, item 9
 4.                                     P52-6824        5310-01-347-7051
        locknut                                                             TM 9-2320-302-24P
                                                                            Fig. 22, item 12
 5.     Radiator support rod locknut    MS35338-67      5310-001-011-6121
                                                                            TM 9-2320-283-24P
                                                                            Fig. 32, item 15
 6.     Air cleaner element             P15-3551        2940-01-333-0724
                                                                            TM 9-2320-302-24P
        Radiator crossmember mount                                          Fig. 22, item 16
 7.                                     9422305         5310-01-130-4274
        locknut                                                             TM 9-2320-283-24P
        Starter ground terminal                                             Fig. 33, item 32
 8.                                     35510           5310-00-582-5965
        lockwasher                                                          TM 9-2320-283-24P
        Transmission modulator cable                                        Fig. 58, item 47
 9.                                     10218           5310-01-156-7841
        clamp locknut                                                       TM 9-2320-283-24P
TM page 0062 00-15
       Table 30. WP 0049 00 Big Cam I Engine Installation Mandatory Replacement Parts.
 (1)                                                           (4)                 (5)
                   (2)                       (3)
ITEM                                                     NATIONAL STOCK       REPAIR PARTS
               NOMENCLATURE             PART NUMBER
NO.                                                          NUMBER           WP 0058 00
                                                                          Fig. 51, item 5
 1.    Ground strap starwasher         178551          5310-00-061-1258
                                                                          TM 9-2320-283-24P
       Alternator adjusting rod                                           Fig. 29, item 7
 2.                                    MS35338-47      5310-00-209-0965
       lockwasher                                                         TM 9-2320-283-24P
                                                                          Figure 29, item 9
 3.    Drive belts                     9451-2          3030-00-844-3603
                                                                          TM 9-2320-283-24P
                                                                          Fig. 58, item 30
 4.    Trunion retaining pin           MS24665-283     5315-00-842-3044
                                                                          TM 9-2320-283-24P
       Starter motor terminal                                             Fig. 33, item 32
 5.                                    35510           5310-00-582-5965
       lockwasher                                                         TM 9-2320-283-24P
       Transmission shift control                                         Fig. 58, item 35
 6.                                    9421021         5310-01-096-6987
       cable lockwasher                                                   TM 9-2320-283-24P
       Transmission shift control                                         Fig. 58, item 36
 7.                                    24617           5310-00-251-4503
       cable locknut                                                      TM 9-2320-283-24P
       Transmission modular control                                       Fig. 58, item 41
 8.                                    MS35340-49      5310-00-933-8123
       bracket lockwasher                                                 TM 9-2320-283-24P
       Transmission modulator                                             Fig. 58, item 50
 9.                                    MS24665-281     5315-00-839-2326
       control link retaining pin                                         TM 9-2320-283-24P
TM page 0062 00-16
  Table 31. WP 0046 00 Removing Engine from Maintenance Stand Mandatory Replacement Parts.
   (1)                                                       (4)                  (5)
                      (2)                  (3)
  ITEM                                                 NATIONAL STOCK        REPAIR PARTS
                  NOMENCLATURE        PART NUMBER
  NO.                                                      NUMBER            WP 0058 00

   1.    Gasket                      70089-1         5330-00-537-2382   Fig. 11, item 3
   2.    Water transfer hose         3031560         4720-01-085-2571   Fig. 11, item 5
   3.    Gasket                      70089-1         5330-00-537-2382   Fig. 2, item 13
   4.    O-ring                      3007442         5331-01-145-5377   Fig. 2, item 38
   5.    Gasket                      3008017         5330-01-079-6514   Fig. 11, item 39
   6.    Lockwasher                  3010596         5305-01-088-6019   Fig. 11, item 38
   7.    Lockwasher                  MS35338-48      5310-00-584-5272   Fig. 11, item 8
   8.    Lockwasher                  S-604           5310-00-261-7340   Fig. 10, item 31
   9.    Gasket                      3020943         5330-00-659-3178   Fig. 15, item 4
  10.    Lockplate                   114638          5310-00-887-8325   Fig. 15, item 8
  11.    Lockplate                   116982          5340-00-767-4012   Fig. 15, item 11
  12.    Gasket                      3069177         5330-00-194-8385   Fig. 26, item 8
  13.    Hose                        851-202994      4720-01-070-8149   Fig. 26, item 6
  14.    Gasket                      216487          5330-01-072-8998   Fig. 26, item 1
  15.    Gasket                      26384           5330-00-246-0309   Fig. 12, item 30
  16.    Lockwasher                  S-603           5310-00-820-6653   Fig. 12, item 17
  17.    Lockwasher                  MS35338-47      5310-00-209-0965   Fig. 12, item 34

END OF WORK PACKAGE
TM page INDEX-1

INDEX

Subject WP Sequence No.-Page No. A H (Contd) Accessory Drive and Accessory Drive Pulley . . . . . . . . . . . . . . . . . . . . . WP 0029 00-1 Air Aftercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0024 00-1 Air Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0031 00-1

B Big Cam I Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0049 00-1 Big Cam III Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0048 00-1 Big Cam I Engine Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0007 00-1 Big Cam III Engine Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0008 00-1 Block, Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0013 00-1

C Camshaft, Camshaft Followers, and Pushrods . . . . . . . . . . . . . . . . . . . . WP 0019 00-1 Cooler, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0021 00-1 Crankshaft Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0016 00-1 Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0013 00-1 Cylinder Block Components Installation . . . . . . . . . . . . . . . . . . . . . . . . WP 0042 00-1 Cylinder Block Components Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0012 00-1 Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0014 00-1 Cylinder Head and Cylinder Head Components Installation . . . . . . . . WP 0043 00-1 Cylinder Head and Cylinder Head Components Removal . . . . . . . . . . . WP 0011 00-1

E Engine Accessories Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0010 00-1 Engine Accessories Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0045 00-1 Engine Installation, Big Cam I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0049 00-1 Engine Installation, Big Cam III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0048 00-1 Engine Removal, Big Cam I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0007 00-1 Engine Removal, Big Cam III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0008 00-1 Engine Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0030 00-1 Engine Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0047 00-1 Equipment Description and Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0002 00-1 Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0025 00-1 Expendable and Durable Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0060 00-1

TM page INDEX-2

INDEX (Contd)

Subject WP Sequence No.-Page No. F H (Contd) Flexplate, Flywheel, Flywheel Housing, and Rear Cover Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . WP 0017 00-1 Front Gear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0028 00-1 Fuel Damper and Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0035 00-1 Fuel Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0036 00-1 Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0032 00-1 Fuel Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0040 00-1 Fuel Pump Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0033 00-1 Fuel Pump Front Cover and Governor . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0038 00-1 Fuel Pump Governor Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0037 00-1 Fuel Pump Main Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0039 00-1 Fuel Pump Testing and Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0044 00-1

G General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001 00-1 General Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0051 00-1

I Illustrated List of Manufactured Items . . . . . . . . . . . . . . . . . . . . . . . . . WP 0052 00-1

M Mandatory Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0062 00-1 Mounting Engine on Maintenance Stand . . . . . . . . . . . . . . . . . . . . . . . . WP 0009 00-1

N National Stock Number (NSN) Index . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0059 00-1

O Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0021 00-1 Oil Pan, Dipstick, Oil Suction Tubes, and Breather Tube . . . . . . . . . . . WP 0022 00-1 Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0023 00-1

P Pistons, Connecting Rods, and Bearings . . . . . . . . . . . . . . . . . . . . . . . . . WP 0018 00-1 Preventive Maintenance Checks and Services (PMCS) Introduction . . WP 0005 00-1 Preventive Maintenance Checks and Services (PMCS) Instructions . . WP 0006 00-1

TM page INDEX-3/4 blank

INDEX (Contd)

Subject WP Sequence No.-Page No. R References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0054 00-1 Removing Engine from Maintenance Stand . . . . . . . . . . . . . . . . . . . . . . WP 0046 00-1 Repair Parts Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0056 00-1 Repair Parts Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0057 00-1 Repair Parts and Special Tools List (RPSTL) . . . . . . . . . . . . . . . . . . . . WP 0058 00-1 Rocker Levers and Rocker Lever Housing . . . . . . . . . . . . . . . . . . . . . . . WP 0020 00-1

S Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0034 00-1

T Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003 00-1 Tools and Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0061 00-1 Torque Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0052 00-1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0004 00-1 Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0026 00-1 Turbocharger HT-3B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0027 00-1

W Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0041 00-1 Wear Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0053 00-1

PDF page 722
PDF page 723
 RECOMMENDED CHANGES TO                                             Use Part II (reverse) for Repair Parts and                             DATE:
 PUBLICATIONS AND BLANK FORMS                                       Special Tools Lists (RPSTL) and Supply
 For use of this form, see AR 25-30; the proponent                  Catalogs/Supply Manuals (SC/SM).                                           1 January 2006
 agency is ODISC4.

 TO: (Forward to proponent of publication or form)                           FROM: (Activity and location) (include ZIP code)
 (include ZIP code)
                                                                                   Co. B, 1st BN, 2nd Brigade
 AMSTA-LC-CI Tech Pubs, TACOM-RI
 1 Rock Island Arsenal                                                             Ft. Hood, TX 76445
 Rock Island, IL 61299-7630
                                  PA RT I - A L L P U B L I C AT I O N S ( E X C E P T R P S T L A N D S C / S M ) A N D B L A N K F O R M S

 PUBLICATION/FORM NUMBER                    DATE                           TITLE

         TM 9-2815-225-34&P                    21 July 2005                        ENGINE, DIESEL: 6 CYLINDER IN-LINE
                                                                                   TURBOCHARGED, CUMMINS MODEL NTC-400
  ITEM       PAGE      PARA-   LINE         FIGURE           TABLE           RECOMMENDED CHANGES AND REASON
  NO.         NO.      GRAPH   NO.*           NO.             NO.         (Provide exact wording of recommended changes, if possible).

           0007 00-3                                                         Figure 3, Item X should show a flat washer. Currently
                                                                             shows a lockwasher.

           0007 00-9                                                         Cleaning and inspection, step 5, reference to brush holder
                                                                             (8) is wrong reference. Reference should be changed
                                                                             to (10).

                                    SAMPLE

                                    *Reference to line numbers within the paragraph or subparagraph.
TYPED NAME, GRADE, OR TITLE                          TELEPHONE EXCHANGE/AUTOVON,                                             SIGNATURE
                                                     PLUS EXTENSION
     Pat Smith                                                                     AV272-4162                                            Pat Smith
               DA FORM 2028, FEB 74                       REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED.                                     USAPPC V3.00
PDF page 724
 TO: (Forward direct to addressee listed in publication)                       FROM: (Activity and location)                                                   DATE:
                                                                               (include ZIP code)
 AMSTA-LC-CI Tech Pubs, TACOM-RI
 1 Rock Island Arsenal
 Rock Island, IL 61299-7630
                                     PA RT I I - R E PA I R PA RT S A N D S P E C I A L T O O L S L I S T S A N D S U P P LY C ATA L O G S / S U P P LY M A N U A L S

 PUBLICATION/FORM NUMBER                                                      DATE                                        TITLE

            TM 9-2815-225-34&P                                                          21 July 2005                              ENGINE, DIESEL: 6 CYLINDER IN-LINE
                                                                                                                                  TURBOCHARGED, CUMMINS MODEL NTC-400
                                                TOTAL NO.
                                                OF MAJOR
PAGE COLM LINE NATIONAL   REFERENCE FIGURE ITEM   ITEMS                                                                                               RECOMMENDED
 NO. NO. NO. STOCK NUMBER    NO.      NO.  NO. SUPPORTED                                                                                                 ACTION

                                               SAMPLE
      PA RT I I I - R E M A R K S   (Any general remarks or recommendations, or suggestions for improvement of publications and blank forms.
                                                 Additional blank sheets may be used if more space is needed.)

TYPED NAME, GRADE, OR TITLE                                        TELEPHONE EXCHANGE/AUTOVON,                                             SIGNATURE
                                                                   PLUS EXTENSION

                                                                                                                                                                        USAPPC V3.00
PDF page 725
 RECOMMENDED CHANGES TO                                             Use Part II (reverse) for Repair Parts and                             DATE:
 PUBLICATIONS AND BLANK FORMS                                       Special Tools Lists (RPSTL) and Supply
 For use of this form, see AR 25-30; the proponent                  Catalogs/Supply Manuals (SC/SM).
 agency is ODISC4.

 TO: (Forward to proponent of publication or form)                           FROM: (Activity and location) (include ZIP code)
 (include ZIP code)
 AMSTA-LC-CI Tech Pubs, TACOM-RI
 1 Rock Island Arsenal
 Rock Island, IL 61299-7630
                                  PA RT I - A L L P U B L I C AT I O N S ( E X C E P T R P S T L A N D S C / S M ) A N D B L A N K F O R M S

 PUBLICATION/FORM NUMBER                    DATE                           TITLE

         TM 9-2815-225-34&P                    21 July 2005                        ENGINE, DIESEL: 6 CYLINDER IN-LINE
                                                                                   TURBOCHARGED, CUMMINS MODEL NTC-400
  ITEM      PAGE    PARA-      LINE         FIGURE           TABLE           RECOMMENDED CHANGES AND REASON
  NO.        NO.    GRAPH      NO.*           NO.             NO.         (Provide exact wording of recommended changes, if possible).

                                    *Reference to line numbers within the paragraph or subparagraph.
TYPED NAME, GRADE, OR TITLE                          TELEPHONE EXCHANGE/AUTOVON,                                             SIGNATURE
                                                     PLUS EXTENSION

              DA FORM 2028, FEB 74                        REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED.                                     USAPPC V3.00
PDF page 726
 TO: (Forward direct to addressee listed in publication)                       FROM: (Activity and location)                                                   DATE:
                                                                               (include ZIP code)
 AMSTA-LC-CI Tech Pubs, TACOM-RI
 1 Rock Island Arsenal
 Rock Island, IL 61299-7630
                                     PA RT I I - R E PA I R PA RT S A N D S P E C I A L T O O L S L I S T S A N D S U P P LY C ATA L O G S / S U P P LY M A N U A L S

 PUBLICATION/FORM NUMBER                                                      DATE                                        TITLE

            TM 9-2815-225-34&P                                                          21 July 2005                              ENGINE, DIESEL: 6 CYLINDER IN-LINE
                                                                                                                                  TURBOCHARGED, CUMMINS MODEL NTC-400
                                                TOTAL NO.
                                                OF MAJOR
PAGE COLM LINE NATIONAL   REFERENCE FIGURE ITEM   ITEMS                                                                                               RECOMMENDED
 NO. NO. NO. STOCK NUMBER    NO.      NO.  NO. SUPPORTED                                                                                                 ACTION

      PA RT I I I - R E M A R K S   (Any general remarks or recommendations, or suggestions for improvement of publications and blank forms.
                                                 Additional blank sheets may be used if more space is needed.)

TYPED NAME, GRADE, OR TITLE                                        TELEPHONE EXCHANGE/AUTOVON,                                             SIGNATURE
                                                                   PLUS EXTENSION

                                                                                                                                                                        USAPPC V3.00
PDF page 727
 RECOMMENDED CHANGES TO                                             Use Part II (reverse) for Repair Parts and                             DATE:
 PUBLICATIONS AND BLANK FORMS                                       Special Tools Lists (RPSTL) and Supply
 For use of this form, see AR 25-30; the proponent                  Catalogs/Supply Manuals (SC/SM).
 agency is ODISC4.

 TO: (Forward to proponent of publication or form)                           FROM: (Activity and location) (include ZIP code)
 (include ZIP code)
 AMSTA-LC-CI Tech Pubs, TACOM-RI
 1 Rock Island Arsenal
 Rock Island, IL 61299-7630
                                  PA RT I - A L L P U B L I C AT I O N S ( E X C E P T R P S T L A N D S C / S M ) A N D B L A N K F O R M S

 PUBLICATION/FORM NUMBER                    DATE                           TITLE

         TM 9-2815-225-34&P                    21 July 2005                        ENGINE, DIESEL: 6 CYLINDER IN-LINE
                                                                                   TURBOCHARGED, CUMMINS MODEL NTC-400
  ITEM      PAGE    PARA-      LINE         FIGURE           TABLE           RECOMMENDED CHANGES AND REASON
  NO.        NO.    GRAPH      NO.*           NO.             NO.         (Provide exact wording of recommended changes, if possible).

                                    *Reference to line numbers within the paragraph or subparagraph.
TYPED NAME, GRADE, OR TITLE                          TELEPHONE EXCHANGE/AUTOVON,                                             SIGNATURE
                                                     PLUS EXTENSION

              DA FORM 2028, FEB 74                        REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED.                                     USAPPC V3.00
PDF page 728
 TO: (Forward direct to addressee listed in publication)                       FROM: (Activity and location)                                                   DATE:
                                                                               (include ZIP code)
 AMSTA-LC-CI Tech Pubs, TACOM-RI
 1 Rock Island Arsenal
 Rock Island, IL 61299-7630
                                     PA RT I I - R E PA I R PA RT S A N D S P E C I A L T O O L S L I S T S A N D S U P P LY C ATA L O G S / S U P P LY M A N U A L S

 PUBLICATION/FORM NUMBER                                                      DATE                                        TITLE

            TM 9-2815-225-34&P                                                          21 July 2005                              ENGINE, DIESEL: 6 CYLINDER IN-LINE
                                                                                                                                  TURBOCHARGED, CUMMINS MODEL NTC-400
                                                TOTAL NO.
                                                OF MAJOR
PAGE COLM LINE NATIONAL   REFERENCE FIGURE ITEM   ITEMS                                                                                               RECOMMENDED
 NO. NO. NO. STOCK NUMBER    NO.      NO.  NO. SUPPORTED                                                                                                 ACTION

      PA RT I I I - R E M A R K S   (Any general remarks or recommendations, or suggestions for improvement of publications and blank forms.
                                                 Additional blank sheets may be used if more space is needed.)

TYPED NAME, GRADE, OR TITLE                                        TELEPHONE EXCHANGE/AUTOVON,                                             SIGNATURE
                                                                   PLUS EXTENSION

                                                                                                                                                                        USAPPC V3.00
PDF page 729
 RECOMMENDED CHANGES TO                                             Use Part II (reverse) for Repair Parts and                             DATE:
 PUBLICATIONS AND BLANK FORMS                                       Special Tools Lists (RPSTL) and Supply
 For use of this form, see AR 25-30; the proponent                  Catalogs/Supply Manuals (SC/SM).
 agency is ODISC4.

 TO: (Forward to proponent of publication or form)                           FROM: (Activity and location) (include ZIP code)
 (include ZIP code)
 AMSTA-LC-CI Tech Pubs, TACOM-RI
 1 Rock Island Arsenal
 Rock Island, IL 61299-7630
                                  PA RT I - A L L P U B L I C AT I O N S ( E X C E P T R P S T L A N D S C / S M ) A N D B L A N K F O R M S

 PUBLICATION/FORM NUMBER                    DATE                           TITLE

         TM 9-2815-225-34&P                    21 July 2005                        ENGINE, DIESEL: 6 CYLINDER IN-LINE
                                                                                   TURBOCHARGED, CUMMINS MODEL NTC-400
  ITEM      PAGE    PARA-      LINE         FIGURE           TABLE           RECOMMENDED CHANGES AND REASON
  NO.        NO.    GRAPH      NO.*           NO.             NO.         (Provide exact wording of recommended changes, if possible).

                                    *Reference to line numbers within the paragraph or subparagraph.
TYPED NAME, GRADE, OR TITLE                          TELEPHONE EXCHANGE/AUTOVON,                                             SIGNATURE
                                                     PLUS EXTENSION

              DA FORM 2028, FEB 74                        REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED.                                     USAPPC V3.00
PDF page 730
 TO: (Forward direct to addressee listed in publication)                       FROM: (Activity and location)                                                   DATE:
                                                                               (include ZIP code)
 AMSTA-LC-CI Tech Pubs, TACOM-RI
 1 Rock Island Arsenal
 Rock Island, IL 61299-7630
                                     PA RT I I - R E PA I R PA RT S A N D S P E C I A L T O O L S L I S T S A N D S U P P LY C ATA L O G S / S U P P LY M A N U A L S

 PUBLICATION/FORM NUMBER                                                      DATE                                        TITLE

            TM 9-2815-225-34&P                                                          21 July 2005                              ENGINE, DIESEL: 6 CYLINDER IN-LINE
                                                                                                                                  TURBOCHARGED, CUMMINS MODEL NTC-400
                                                TOTAL NO.
                                                OF MAJOR
PAGE COLM LINE NATIONAL   REFERENCE FIGURE ITEM   ITEMS                                                                                               RECOMMENDED
 NO. NO. NO. STOCK NUMBER    NO.      NO.  NO. SUPPORTED                                                                                                 ACTION

      PA RT I I I - R E M A R K S   (Any general remarks or recommendations, or suggestions for improvement of publications and blank forms.
                                                 Additional blank sheets may be used if more space is needed.)

TYPED NAME, GRADE, OR TITLE                                        TELEPHONE EXCHANGE/AUTOVON,                                             SIGNATURE
                                                                   PLUS EXTENSION

                                                                                                                                                                        USAPPC V3.00
PDF page 731

By Order of the Secretary of the Army:

PETER J. SCHOOMAKER

General, United States Army Chief of Staff Official:

SANDRA R. RILEY

Administrative Assistant to the Secretary of the Army 0430611

Distribution: To be distributed in accordance with the Initial Distribution Number (IDN) 371461 requirements for TM 9-2815-225-34&P.

PDF page 732
PDF page 733
PDF page 734
PDF page 735
                                                            THE METRIC SYSTEM AND EQUIVALENTS
LINEAR MEASURE                                                                                 LIQUID MEASURE
1 Centimeter = 10 Millimeters = 0.01 Meters =                                                  1 Milliliter = 0.001 Liters = 0.0338 Fluid Ounces
 0.3937 Inches                                                                                 1 Liter = 1,000 Milliliters = 33.82 Fluid Ounces
1 Meter = 100 Centimeters = 1,000 Millimeters =                                                TEMPERATURE
 39.37 Inches                                                                                  5/9 (°F -32) = °C
1 Kilometer = 1,000 Meters = 0.621 Miles                                                       212° Fahrenheit is equivalent to 100° Celsius
SQUARE MEASURE                                                                                 90° Fahrenheit is equivalent to 32.2° Celsius
1 Sq Centimeter = 100 Sq Millimeters = 0.155 Sq Inches                                         32° Fahrenheit is equivalent to 0° Celsius
1 Sq Meter = 10,000 Sq Centimeters = 10.76 Sq Feet                                             9/5 °C +32 = °F
1 Sq Kilometer = 1,000,000 Sq Meters = 0.386 Sq Miles                                          WEIGHTS
CUBIC MEASURE                                                                                  1 Gram = 0.001 Kilograms = 1,000 Milligrams = 0.035
1 Cu Centimeter = 1,000 Cu Millimeters = 0.06 Cu Inches                                          Ounces
1 Cu Meter = 1,000,000 Cu Centimeters = 35.31 Cu Feet                                          1 Kilogram = 1,000 Grams = 2.2 Lb
                                                                                               1 Metric Ton = 1,000 Kilograms = 1 Megagram = 1.1 Short Tons

                                  APPROXIMATE CONVERSION FACTORS
TO CHANGE . . . . . . . . . . . . . . . . . . . .            TO . . . . . . . . . . . . . . . . . . . . . . . .MULTIPLY BY
Inches . . . . . . . . . . . . . . . . . . . . . . . . .     Centimeters . . . . . . . . . . . . . . . . .        2.540
Feet . . . . . . . . . . . . . . . . . . . . . . . . . .     Meters . . . . . . . . . . . . . . . . . . . . .     0.305
Yards . . . . . . . . . . . . . . . . . . . . . . . . .      Meters . . . . . . . . . . . . . . . . . . . . .     0.914

                                                                                                                                                  0

                                                                                                                                                      0
                                                                                                                                         INCHES

                                                                                                                                                           CENTIMETERS
Miles . . . . . . . . . . . . . . . . . . . . . . . . . .    Kilometers . . . . . . . . . . . . . . . . . .       1.609
Square Inches . . . . . . . . . . . . . . . . . .            Square Centimeters . . . . . . . . . .               6.451
Square Feet . . . . . . . . . . . . . . . . . . . .          Square Meters . . . . . . . . . . . . . . .          0.093

                                                                                                                                                      1
Square Yards . . . . . . . . . . . . . . . . . . .           Square Meters . . . . . . . . . . . . . . .          0.836
Square Miles . . . . . . . . . . . . . . . . . . .           Square Kilometers . . . . . . . . . . . .            2.590

                                                                                                                                                      2
Acres . . . . . . . . . . . . . . . . . . . . . . . . . .    Square Hectometers . . . . . . . . . .               0.405
Cubic Feet . . . . . . . . . . . . . . . . . . . . .         Cubic Meters . . . . . . . . . . . . . . . .         0.028

                                                                                                                                                  1
Cubic Yards . . . . . . . . . . . . . . . . . . . .          Cubic Meters . . . . . . . . . . . . . . . .         0.765

                                                                                                                                                      3
Fluid Ounces . . . . . . . . . . . . . . . . . . .           Milliliters . . . . . . . . . . . . . . . . . . . 29.573
Pints . . . . . . . . . . . . . . . . . . . . . . . . . .    Liters . . . . . . . . . . . . . . . . . . . . . .   0.473
Quarts . . . . . . . . . . . . . . . . . . . . . . . .       Liters . . . . . . . . . . . . . . . . . . . . . .   0.946

                                                                                                                                                      4
Gallons . . . . . . . . . . . . . . . . . . . . . . . .      Liters . . . . . . . . . . . . . . . . . . . . . .   3.785
Ounces . . . . . . . . . . . . . . . . . . . . . . . .       Grams . . . . . . . . . . . . . . . . . . . . . . 28.349
Pounds . . . . . . . . . . . . . . . . . . . . . . . .       Kilograms . . . . . . . . . . . . . . . . . . .      0.454

                                                                                                                                                      5
                                                                                                                                                  2
Short Tons . . . . . . . . . . . . . . . . . . . . .         Metric Tons . . . . . . . . . . . . . . . . .        0.907
Pound-Feet . . . . . . . . . . . . . . . . . . . . .         Newton-Meters . . . . . . . . . . . . . .            1.356

                                                                                                                                                      6
Pounds Per Square Inch . . . . . . . . . .                   Kilopascals . . . . . . . . . . . . . . . . . .      6.895
Miles Per Gallon . . . . . . . . . . . . . . . .             Kilometers Per Liter . . . . . . . . . .             0.425
Miles Per Hour . . . . . . . . . . . . . . . . .             Kilometers Per Hour . . . . . . . . . .              1.609

                                                                                                                                                      7
TO CHANGE . . . . . . . . . . . . . . . . . . . .            TO . . . . . . . . . . . . . . . . . . . . . . . .MULTIPLY BY
Centimeters . . . . . . . . . . . . . . . . . . . .          Inches . . . . . . . . . . . . . . . . . . . . . .   0.394                           3

                                                                                                                                                      8
Meters . . . . . . . . . . . . . . . . . . . . . . . .       Feet . . . . . . . . . . . . . . . . . . . . . . . . 3.280
Meters . . . . . . . . . . . . . . . . . . . . . . . .       Yards . . . . . . . . . . . . . . . . . . . . . .    1.094
Kilometers . . . . . . . . . . . . . . . . . . . . .         Miles . . . . . . . . . . . . . . . . . . . . . . .  0.621                               9
Square Centimeters . . . . . . . . . . . . .                 Square Inches . . . . . . . . . . . . . . .          0.155
Square Meters . . . . . . . . . . . . . . . . . .            Square Feet . . . . . . . . . . . . . . . . . 10.764
                                                                                                                                                      10

Square Meters . . . . . . . . . . . . . . . . . .            Square Yards . . . . . . . . . . . . . . . .         1.196
                                                                                                                                                  4

Square Kilometers . . . . . . . . . . . . . . .              Square Miles . . . . . . . . . . . . . . . .         0.386
Square Hectometers . . . . . . . . . . . . .                 Acres . . . . . . . . . . . . . . . . . . . . . . .  2.471
                                                                                                                                                      11

Cubic Meters . . . . . . . . . . . . . . . . . . .           Cubic Feet . . . . . . . . . . . . . . . . . . 35.315
Cubic Meters . . . . . . . . . . . . . . . . . . .           Cubic Yards . . . . . . . . . . . . . . . . .        1.308
Milliliters . . . . . . . . . . . . . . . . . . . . . .      Fluid Ounces . . . . . . . . . . . . . . . .         0.034
                                                                                                                                                      12

Liters . . . . . . . . . . . . . . . . . . . . . . . . .     Pints . . . . . . . . . . . . . . . . . . . . . . .  2.113
Liters . . . . . . . . . . . . . . . . . . . . . . . . .     Quarts . . . . . . . . . . . . . . . . . . . . .     1.057
                                                                                                                                                  5

Liters . . . . . . . . . . . . . . . . . . . . . . . . .     Gallons . . . . . . . . . . . . . . . . . . . . .    0.264
                                                                                                                                                      13

Grams . . . . . . . . . . . . . . . . . . . . . . . . .      Ounces . . . . . . . . . . . . . . . . . . . . .     0.035
Kilograms . . . . . . . . . . . . . . . . . . . . . .        Pounds . . . . . . . . . . . . . . . . . . . . .     2.205
                                                                                                                                                      14

Metric Tons . . . . . . . . . . . . . . . . . . . .          Short Tons . . . . . . . . . . . . . . . . . .       1.102
Newton-Meters . . . . . . . . . . . . . . . . .              Pound-Feet . . . . . . . . . . . . . . . . . .       0.738
Kilopascals . . . . . . . . . . . . . . . . . . . . .        Pounds Per Square Inch . . . . . . .                 0.145
                                                                                                                                                      15

Kilometers Per Liter . . . . . . . . . . . . .               Miles Per Gallon . . . . . . . . . . . . .           2.354
                                                                                                                                                  6

Kilometers Per Hour . . . . . . . . . . . . .                Miles Per Hour . . . . . . . . . . . . . .           0.621
PDF page 736
PIN: 077560-000
PDF page 737