TOOLS AND SPECIAL TOOLS

TM 9-2815-225-34&P · Work Package 0061 00

SCOPE

This Work Package (WP) lists common and special tools apart from the general mechanic’s tool kit needed to service the Cummins NTC-400 Big Cam I and Big Cam III diesel engines.

EXPLANATION OF COLUMNS

Column 1—Item Number. Number assigned to each entry for referencing in the Tools and Special Tools list in WP Initial Setups. Column 2—Item Name. Name or identification of special or common tool. Column 3—Part Number. Number used to requisition the tool or kit. Column 4—National Stock Number. Manufacturer’s part number or catalog number assigned to each tool or kit.

TM page 0061 00-2
                                    Table 1. Tool Identification List.
   (1)                           (2)                             (3)               (4)
ITEM NO.                     ITEM NAME                        PART NO.   NATIONAL STOCK NUMBER
   1.      General mechanics tool kit:               SC5180-90-CL-N26    5180-00-177-7033
           automotive
   2.      Maintenance and repair shop               SC4910-95-CL-A74    4910-00-754-0654
           equipment: automotive
   3.      Automotive maintenance and repair         SC4910-95-CL-A63    4910-00-754-0707
           supplemental set no. 2
   4.      Air pressure tester                                   —                 —
   5.      Magnetic crack detector                   ST-1166             6635-01-128-2676
   6.      Solenoid valve wrench                     011494              5120-01-163-1349
   7.      C-clamp                                               —                 —
   8.      Fuel injector puller                      3376872             5120-00-116-7604
   9.      Ball joint vise                           ST-302              4910-00-999-1506
  10.      Fuel pump mounting plate                  3375133             4910-00-977-7505
  11.      Injector stand                            ST-1298             4910-01-082-1346
  12.      Body and injector cup wrench              ST-995              5120-00-150-7492
  13.      Bearing disassembly fixture               ST-1114             4910-01-097-6987
  14.      Water pump bearing mandrel                ST-658              4910-01-097-6986
  15.      Water pump seal mandrel                   3375448             5120-01-128-2675
  16.      Oil seal driver                           ST-1191             5120-01-160-8867
  17.      Oil seal pilot                            3375180             4910-01-097-6989
  18.      Air compressor wrench                     3375159             5120-01-072-2952
  19.      Turbocharger mounting plate                           —                 —
  20.      Main shaft seal driver                                —                 —
  21.      Front cover tachometer seal driver                    —                 —
  22.      Main shaft gear and bearing               3375175             5180-01-074-0019
           installation tool
  23.      Oil seal assembly tool                    ST-419              5120-00-896-8097
  24.      Plunger protrusion checking tool          ST-1241             4910-01-141-8388
  25.      Connecting rod bushing driver             ST-1242             4910-01-098-1914
  26.      Connecting rod checking fixture           ST-561              4910-00-977-7507
  27.      Piston ring groove gauge                  ST-560              5210-00-999-1209
  28.      Piston ring expander                      ST-763              5120-00-150-7486
TM page 0061 00-3
                               Table 1. Tool Identification List (Contd).

   (1)                         (2)                              (3)                   (4)
ITEM NO.                   ITEM NAME                         PART NO.       NATIONAL STOCK NUMBER
  29.      Oil seal expander                        3375151                 4910-01-165-4541
  30.      Rocker lever block and mandrel set       ST-691                  3460-00-999-1210
  31.      0.250 in. (6.350 mm) radius gauge                    —                     —
  32.      Split rod                                            —                     —

  33.      Puller/installer                         ST-1259                 4910-01-106-0492
  34.      Air compressor mounting plate            ST-749                  4910-01-159-8701
  35.      Half coupling puller                     3376663                 5120-01-128-2678
  36.      Air compressor bushing mandrel                       —                     —
  37.      Line bore gauge                                      —                     —
  38.      Pressurizing valve driver                3375959                 4910-01-143-2034
  39.      Mandrel                                              —                     —
  40.      Gear puller                              3375834                 5120-01-120-5759
  41.      0.125 in. (3.175 mm) diameter rod                    —                     —
  42.      Lifting sling                                        —                     —
  43.      Lifting brackets                                     —                     —
  44.      Vibration damper guide pin                           —                     —
  45.      Pulley installer                                     —                     —
  46.      Camshaft bushing driver kit              3376633                 5120-01-146-7131
  47.      Cylinder sleeve driver                   ST-1229                 5120-00-999-1206
  48.      Cylinder sleeve clamp                    ST-1154                 9999-01-128-2866
  49.      Gauge block                              3376220                 5210-01-157-3091
  50.      Engine block counterbore tool            3375455                 4910-01-150-9713
  51.      Bore alignment checking bar              ST-1157                 4910-01-097-6913
  52.      Universal cylinder liner puller          3376015                 5120-01-143-2032
  53.      Valve spring compressor                  ST-448                  5120-01-145-7293
  54.      Valve seat extractor                     ST-1279                 5120-01-128-2679
TM page 0061 00-4
                                 Table 1. Tool Identification List (Contd).
    (1)                        (2)                                 (3)                  (4)
 ITEM NO.                  ITEM NAME                            PART NO.      NATIONAL STOCK NUMBER
   55.      Expansion plug driver                      3375190                4910-01-143-3336
                                                       3375191                4910-01-143-3337
                                                       3375192                4910-01-143-2023
   56.      Valve vacuum tester                        ST-1257-A              4910-01-128-2691
   57.      Manometer                                              —                    —

   58.      Blow-by check tool                         3375150                4910-01-085-9211
   59.      Engine dynamometer                         0058 00-3              4910-01-159-8701
   60.      Fuel pump idle adjusting tool              3375981                4910-00-150-5805
   61.      Throttle shaft ball installing tool        3375204                4910-01-118-3747
   62.      Camshaft pilot tools                       3375268                5120-01-332-3597
   63.      Pulley installation assembly tool          3376326                5120-01-156-4183
   64.      Crankshaft seal driver                     ST-997                 5120-00-150-5810
   65.      Piston ring compressor                     3375162                5120-01-128-2758
   66.      Dial gauge attachment                      ST-1325                4910-01-097-6972
   67.      Tilt Sling                                             —                    —
   68.      Main bearing cap puller                    ST-1178                5120-01-141-5777
   69.      AFC barrel puller                          3375599                5120-01-128-2688
   70.      Big Cam III modification kit               57K2993                          —

END OF WORK PACKAGE
TM page 0062 00-1