Appendix E — Tool Identification List

TM 9-2815-237-34 · Appendix E

TOOL IDENTIFICATION LIST

Section I. INTRODUCTION

E-1. SCOPE

This appendix lists common tools, special tools, and test equipment needed to maintain the 6.2L and 6.5L diesel engines.

E-2 EXPLANATION OF COLUMNS

a. Column (1) - Item Number. This number is assigned to each entry in the listing and is referenced in the “Initial Setup” of applicable tasks under the headings of “Test Equipment,” Tools,” and “Special Tools.”

b. Column (2) - Item Name. Name or identification of the tool or test equipment.

c. Column (3) - National Stock Number. The national stock number of the tool or test equipment.

d. Column (4) - Part Number. The manufacturer’s part number.

e. Column (5) - Reference. This column lists the references used to identify and illustrate the tools and test equipment needed for maintaining the 6.2L and 6.5L diesel engines.

E-1

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                                      Section II. TOOL IDENTIFICATION LIST

       (1)                      (2)                       (3)             (4)              (5)

                                                       National
                                                        Stock
      Number             Item Name                     Number         Part Number       Reference

        1      Tool kit, general mechanic’s        5180-00-177-7033                 SC 5180-90-CL-N26
               automotive
        2      Engine repair stand                 4910-00-506-0037    1725A        TM 9-2815-237-34P
        3      Engine lifting sling                4910-01-193-7808    J33139       TM 9-2815-237-34P
        4      Hydraulic valve lifter remover      5120-01-209-6870    J29834       TM 9-2815-234-34P
        5      Injection nozzle socket             5120-01-171-5233    J29873       TM 9-2815-237-34P
        6      Glow plug socket                    5120-00-277-1463    FUS121       TM 9-2815-237-34P
        7      Hex head driver, 6 mm               5120-01-055-1308    FAM6         TM 9-2815-237-34P
        8      Hex head driver, 8 mm               5120-01-053-4159    FAM8         TM 9-2815-237-34P
        9      Hex head driver, 5/16 in.           5120-00-683-8602    FA10B        TM 9-2815-237-34P
       10      Dial indicator                     5210-00-277-8840                  SC 4910-95-CL-A02
       11      Cylinder ridge reamer               5110-00-237-8598                 SC 4910-95-CL-A02
       12      Camshaft bearing remover           5120-01-206-3818     J35178       TM 9-2815-237-34P
               and installer
       13      Feeler gauge                       5210-01-045-3526                  SC 4910-95-CL-A31
       14      Cylinder bore gauge                5210-00-494-1774                  SC 4910-95-A63
       15      Straightedge                       6675-00-224-8807                  SC 4910-95-A63
       16      Micrometer                         5210-00-5547134                   SC 4910-95-A63
      17       Cylinder boring machine            4910-00-473-6361                  SC 4910-95-A63
       18      Cylinder honing unit               5130-00-991-0699                  SC 491 0-95-A63
      19       Puller                             5120-00-595-9305                  SC 4910-95-CL-A31
      20       Piston ring expander               5120-00-857-3190                  SC 4910-95-CL-A31
      21       "V" blocks                         3460-00-725-5076                  SC 4910-95-CL-A02
      22       Valve spring compressor            5120-00-239-8686                  SC 4910-95-A63
      23       Bench grinder                      3415-00-517-7744                  SC 4910-95-CL-A31
      24       Rotary wheel wire brush            5130-00-473-6444                  SC 4910-95-CL-A31
      25       Electric drill                     5130-00-889-8993                  SC 4910-95-CL-A31
      26       Rotary end wire brush              5130-00-293-2409                  SC 4910-95-CL-A31
      27       Valve spring tester                6635-00-641-7346                  SC 4910-95-A63
      28       Valve face grinding machine        4910-00-540-4679                  SC 4910-95-A63
      29       Valve seat grinding kit            4910-00-473-6437                  SC 4910-95-A63

E-2
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                         Section II. TOOL IDENTIFICATION LIST (Cont’d)

  (1)                 (2)                         (3)             (4)              (5)

                                               National
 Item                                           Stock
Number            Item Name                    Number         Part Number       Reference

  30     Hammer, soft-head                 5120-01-071-5356                 SC 4910-95-A62
 31      Injection nozzle tester           4910-00-255-8641                 SC 4910-95-CL-A01
  32     Multimeter                        6625-01-139-2512    AN/PSM-45    SC 4910-95-CL-A74
  33     Rear main seal installer (6.2L)   5120-01-210-8792    J33153       TM 9-2815-237-34P
  34     Rear main seal installer (6.5L)   5120-01-422-0334    J39084       TM 9-2815-237-34P
  35     Piston ring compressor            5120-00-250-6055                 SC 4910-95-CL-A02
  36     Crowfoot, 16 mm                   5120-01-242-8165    J35159       TM 9-2815-237-34P
 37      Crowfoot, 19 mm                   5120-01-230-9421    J35160       TM 9-2815-237-34P
  38     Fuel injection nozzle, remover    5120-01-171-5233    J29873       TM 9-2815-237-34P
  39     Drive shaft bearing, installer    5120-01-208-7771    23805        TM 9-2815-237-34P
  40     Drive shaft seal, installer       5120-01-208-7752    22727        TM 9-2815-237-34P
  41     Throttle and shutoff shaft        5120-01-189-0448    18411        TM 9-2815-237-34P
         bushing kit
  42     Torx drive, T27, socket           5120-01-078-1899    22939        TM 9-2815-237-34P
  43     Governor weight support           5120-01-197-0236    16313        TM 9-2815-237-34P
  44     End cap wrench                    5120-01-207-5563    20548        TM 9-2815-237-34P
  45     Roller-to-roller setting tool     5120-01-200-4526    19969        TM 9-2815-237-34P
  46     Holding fixture                   5120-01-208-7753    23615        TM 9-2815-237-34P
  47     Pilot tube mandrel                5120-01-208-1767    16314        TM 9-2815-237-34P
  48     Delivery valve, extractor         5120-00-816-7059    26081        TM 9-2815-237-34P
         test set, calibration
  49     Linkage gap tool                  5120-01-249-0370    23080        TM 9-2815-237-34P
  50     Automatic advance indicator       5120-01-249-0368    23745        TM 9-2815-237-34P
 51      Vacuum valve block gauge          5120-01-249-0369    23716        TM 9-2815-237-34P
 52      Protractor                        6675-01-247-2286    22089        TM 9-2815-237-34P
  53     Air timing gauge                  5220-01-247-0361    23715        TM 9-2815-237-34P
  54     Hex-head driver, 5/32 in.         5120-00-969-0071    J35170       TM 9-2815-237-34P
 55      Hex-head driver, 1/8 in.          5120-01-016-9202    J35171       TM 9-2815-237-34P
  56     Hex-head driver, 1/4 in.          5120-00-596-8508    FA8A         TM 9-2815-237-34P
  57     Adapter plate                                         67-6878      Kit 74-8033
  58     Advance indicator                                     74-1094      Kit 74-8033

                                                                               Change 1      E-3
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                                Section II. TOOL IDENTIFICATION LIST (Cont’d)

      (1)                     (2)                       (3)             (4)              (5)

                                                     National
   Item                                               Stock
  Number                Item Name                    Number         Part Number       Reference

      59       Alignment gauge                   4910-01-397-1616     67-4787     Kit 74-8033
      60       Barring tool                      4910-01-211-0879     67-2840     Kit 74-8033
      61       Connector                                              67-5687     Kit 74-8033
      62       High-pressure line                                     74-1250     Kit 74-8033
      63       Hose assembly                                          74-1337     Kit 74-8033
      64       Hose assembly                                          74-1030     Kit 74-8033
      65       Male pipe fitting                                      03-5253     Kit 74-8033
      66       Quick-connect plug                                     67-3456     Kit 74-8033
      67       Test adapter                                           74-1131     Kit 74-8033
      68       Test lead, black                                                   Kit 74-8033
      69       Test lead, red                                         77-0432     Kit 74-8033
      70       Throttle arm                                           67-5649     Kit 74-8033
               positioner assembly
      71       Tubing                            4720-01-206-4429     03-6063     Kit 74-8033

E-4         Change 1
PDF page 257
Illustration from TM 9-2815-237-34 (PDF page 257)
Illustration from TM 9-2815-237-34 (PDF page 257)
Illustration from TM 9-2815-237-34 (PDF page 257)